Viessmann Vitodens 100-W fault 540

Burner in a fault state, condensate backup in the heat cell

Gas boiler

What it means

Burner fault state caused by condensate backing up in the heat cell, potentially damaging insulation blocks, electrodes and burner gauze assembly.

Likely causes

  1. Condensate backup in the heat cell
  2. Blocked condensate drain or trap

Where to start

  1. Check system for condensate backup
  2. Check the condensate drain and trap

The full answer, free

  • How to put it right, step by step
  • The manual page for this fault (page 86), right under the answer

Safety: Isolate gas and power before you open the case. If you have been into the gas side, do a tightness test, and a combustion and flue check before you hand back. Gas Safe (UK) or RGI (Ireland) work only.

From the Viessmann manual for the Vitodens 100-W. Check the model on the data plate before you order parts.

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